Backing Compound for Cone Crushers

Selecting the appropriate backing compound for your cone crusher is essential for maximizing equipment performance and longevity. Backing compounds are typically available in various formulations, each designed to cater to specific operational needs and environmental conditions. For instance, some compounds are optimized for high-temperature resistance, which is crucial in crushers that operate under extreme heat due to intense crushing activities. Other formulations may focus on enhanced adhesion properties to ensure a strong bond between wear parts and the crusher body, preventing dislodgment during operation.

backing compound
High Strength

Ensures that the crusher components remain in place, even under heavy load conditions.

Impact Absorption

Reduces the wear and tear on both the backing compound and the crusher parts, prolonging their life.

Chemical Resistance

Maintains performance and prevents degradation in harsh operating environments.

Easy Application

Simplifies the application process and ensures uniform coverage.

Quick Setting

Reduces downtime and allows for faster repairs and maintenance

  • Non-hazardous

  • 100% solids co-polymer system

  • Saves downtime and money

  • Tough and resilient

PHYSICAL PROPERTIES (all at 25°C)

Compressive strength 140 MPa min
Working time10 Minutes
Gel time @ 25°C 20 – 28 Minutes
Final Cure time @ 25°C6 Hours
  • Cone Crushers

  • Primary Gyratory Crushers

  • Rotating Mills

  • Heavy reduction machinery

TECHNICAL DATA

ComponentsTwo Parts – Resin & Hardener
Appearance (Resin)Grey to White
Appearance (Hardener) Blue
Kit sizes 10kg, 20kg
  • 1-5 pieces
    € 86,-/set Exw Romania
    Standart backing compound…10 kg set
  • 5-50 pieces
    € 82,-/set Exw Romania
    Standart backing compound…10 kg set
  • 50+ pieces
    € 78,-/set Exw Romania
    Standart backing compound…10 kg set

Understanding Backing Compounds for Cone Crushers

Backing compounds are essential materials used in the operation of cone crushers. They fill the spaces between wear parts and the main body of the equipment, acting as an adhesive layer that secures components like the mantle and bowl liner. This adhesive layer helps absorb impact, ensuring the structural integrity of the machine and protecting against wear and tear. Properly formulated compounds extend the life of the cone crusher parts, leading to improved efficiency and reduced maintenance needs. For a deeper understanding of how these compounds work, you can read about cone crusher maintenance tips.

Selecting the Right Compound for Your Crusher

Choosing the right compound for your crushing equipment is vital to achieving optimal performance and durability. Different formulations are available to meet various operational requirements, including resistance to high temperatures, enhanced adhesion properties, and suitability for different working conditions. Some products are designed specifically to handle extreme heat generated during intense crushing activities, while others focus on providing a robust bond to prevent parts from becoming dislodged during operation. For more information on different types of backing compounds and their specifications, consult this detailed guide on backing materials.

Application and Benefits

The application process involves thoroughly cleaning the cavity to remove debris, dust, and any remaining material from previous uses. The compound is then mixed as per the instructions and carefully poured into the cavity to fill all gaps, creating a solid protective layer. This layer helps absorb shock, reduces vibration, and minimizes noise, which contributes to extending the life of the crusher components and maintaining their alignment for efficient performance. By choosing a high-quality product, operators can reduce equipment wear, increase productivity, and lower operating costs. For best practices on applying backing compounds, you can review application techniques here.

Environmental and Safety Aspects

Modern products are formulated with safety and environmental considerations in mind. Many options now offer low-toxicity formulations, making them safer for handling during the application process. These advancements reduce health risks for operators and simplify maintenance by allowing easier removal when components need to be replaced, minimizing environmental impact from waste materials. Learn more about environmentally friendly mining products and their benefits.

Conclusion

By using a reliable backing compound, you ensure that your cone crushers operate efficiently and have a longer service life. For further assistance or inquiries about our products and services, please contact our team through our Contact Us page.

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